Introduction
Vinyl has become a popular material for signage and vehicle graphics due to its durability, flexibility, and affordability. However, when it comes to choosing between calendered vinyl and cast vinyl, many people are left confused. In this article, we will discuss the differences between these two types of vinyl and help you make an informed decision.
What is Calendered Vinyl?
Calendered vinyl is a type of vinyl that is made by extruding a molten mixture of PVC resin and plasticizers through a series of rollers. This process results in a thin, flexible vinyl that is ideal for short-term applications like banners, decals, and temporary signage.
What are the Advantages of Calendered Vinyl?
Calendered vinyl is more affordable than cast vinyl, making it a popular choice for short-term projects. It is also easier to install due to its flexibility and can be applied to flat and slightly curved surfaces. Additionally, calendered vinyl is available in a wide range of colors and finishes, allowing you to choose the perfect vinyl for your project.
What are the Disadvantages of Calendered Vinyl?
Calendered vinyl has a shorter lifespan than cast vinyl and is not recommended for long-term outdoor use. It is also more prone to shrinkage and cracking when exposed to extreme temperatures or sunlight, which can result in the vinyl peeling off or becoming discolored.
What is Cast Vinyl?
Cast vinyl is a type of vinyl that is made by pouring a liquid mixture of PVC resin and plasticizers onto a casting sheet. This process results in a thin, flexible vinyl that is ideal for long-term applications like vehicle graphics, outdoor signage, and architectural wraps.
What are the Advantages of Cast Vinyl?
Cast vinyl has a longer lifespan than calendered vinyl and is ideal for long-term outdoor use. It is also more resistant to shrinkage and cracking, making it a popular choice for vehicle graphics and outdoor signage. Additionally, cast vinyl has a high degree of conformability, allowing it to conform to complex curves and shapes.
What are the Disadvantages of Cast Vinyl?
Cast vinyl is more expensive than calendered vinyl, making it less popular for short-term projects. It is also more difficult to install due to its stiffness, and may require professional installation to ensure proper application.
Question and Answer
Q: Can I use calendered vinyl for a vehicle wrap?
A: While calendered vinyl can be used for vehicle graphics, it is not recommended for full vehicle wraps due to its lower durability and tendency to shrink and crack over time. Cast vinyl is a better choice for vehicle wraps due to its superior lifespan and conformability.
Q: Is cast vinyl always the better choice?
A: Not necessarily. If you are working on a short-term project or a tight budget, calendered vinyl may be the better choice. However, if you need a vinyl that can withstand harsh outdoor conditions and last for years, cast vinyl is the way to go.
Conclusion
When it comes to choosing between calendered vinyl and cast vinyl, it’s important to consider your project’s requirements and budget. While calendered vinyl is more affordable and easier to install, it may not be suitable for long-term use or harsh outdoor conditions. Cast vinyl, on the other hand, is more expensive but offers superior durability and conformability. By understanding the differences between these two types of vinyl, you can make an informed decision and choose the best vinyl for your project.